Saxonian Institute of Surface Mechanics

FilmDoctor® Product Series

FilmDoctor®

FilmDoctor® is the ultimate software for physical characterization, engineering, and optimization of arbitrary structured surfaces! It enables you not only to exactly dimension but also physically evaluate surface or contact measurements in order to mechanically characterize the surfaces. This is absolutely necessary for engineering or optimization of any surface by means of physical modeling and simulation. Of course, FilmDoctor® is equipped with such functionalities as well. Thus, FilmDoctor® allows you to cut time-consuming and costly testing for coating engineering or optimization on the one hand and to increase the certainty of your durability prediction significantly on the other hand.

Application-oriented truely physical characterisation, engineering, and optimization of arbitrary surface structures
Application-oriented design or optimization of surface structures requires appropriate dimensioning and physical analysis of contact measurements for mechanic characterization. The ultimate FilmDoctor® Studio allows you to perform all these tasks.

Features

The features covered below are features of the model on which this product series is based. Therefore, they may differ from the capabilities of the individual editions as they are not all completely implemented in all editions.

Supported Material Structures

quite complex coating structure
scheme of complex coating structure [?]

The software[?] allows you both to analyze the following surface structures among others by evaluating mechanical contact measurements, and to model them for simulation purposes:

  • multi-layer coatings (up to 100 layers)
  • thin films (theoretically down to 1 angstroem*)
  • thick films (theoretically unlimited*)
  • with intrinsic/thermal stresses and gradients of it (functional)
  • laminate structures
  • composites
  • nano-particle-enhanced coatings (nanotubes, fullerenes, ...)
  • inclusions and defects not only within layers but also at interfaces
  • superlattice
  • homogeneous monolithic bulk materials (e.g. substrate only)

* With regard to measurement analysis it practically depends on capabilities (e.g. the resolution and noise floor) of your measurement instrument.

Supported Contact or Load Conditions

multi-axial indentation resp. scratch test on rough surface
scheme of complex contact measurement [?]

Among others, the following conditions and effects can be taken into account not only for the evaluation of mechanical surface measurements, but also for the modeling of complex load or contact situations of the real application by our software[?]:

  • multi-axial loads (normal, lateral, and rotating loads)
  • tilting and deflection of the counter part
  • actual shape of the counterpart, hence also edges and asymmetries[?]
  • surface roughness, actual three-dimensional surface topography and surface curvature (e.g. from 3D pre-scan by AFM or WLI), respectively
  • creep / sink-in: time-dependent material properties of viscous or visco-elastic materials (e.g. polymers)
  • pile-up / residual stresses of ductile materials, plastic deformation, fractures/cracks of brittle materials[?]
  • friction between surface and counterpart
  • temperature gradients / fields (e.g. necessary for high temperature applications)
  • weak interfaces / poor interface adhesion

Evaluable Contact Measurements

This software[?] enables you to analyze the following mechanical surface measurements:

  • instrumented nano, micro, and macro indentation measurements and hardness tests, respectively
  • multi-axial indentation measurements (with additional lateral or rotating loads)
  • cyclic, dynamic, and multi-load indentations (e.g. CSM method of Agilent, QCSM method of ASMEC, ESP of Fischer)
  • impact tests and drop tests
  • scratch tests, adhesion tests, and scratch resistance tests
  • tribology tests like wear tests and friction tests (pin-on-disc, ball-on-disc and so on)
  • each also in high temperature range
  • and many more

Mechanical Characterization

The most important aim of mechanical characterization is the evaluation of generic material properties, which are independent of measurement conditions (like material structure of the sample, maximum indentation depth, initial and final load, velocity etc.). Hence, it is necessary to take all these measurement conditions into account to evaluate such measurement properly. That is why we have extended the classic Oliver&Pharr method for such conditions. This Oliver&Pharr method extended for layered materials (Oliver&Pharr for Coatings) enables you to calculate - among others - the following generic material properties[?]:

  • real Young's modulus of each layer or the substrate (elastic modulus)
  • yield strength of each layer or the substrate
  • Poisson's ratio of each layer or the substrate
  • intrinsic, thermal, or residual stresses of each layer or the substrate
  • tensile strength
  • adhesive strength
  • critical stresses of all fracture modes (mode I crack, mode II crack, and mode III crack)
  • layer thicknesses

Only these generic physical material properties can be reused in nearly any other surface structure (e.g. for surface optimization by means of modeling and simulation or for analysis of complex contact measurements like scratch tests) without being obliged to repeat the characterization.

This software allows you to determine the correct hardness, too. But be aware: Hardness is neither a physical nor a generic material property!

Top features:

  • Analysis and modeling of all available surface structures
  • evaluation of non-Hertzian stress distributions[?]
  • a great variety of load and contact situations
  • Evaluation of all mechanical surface or contact measurements available on the market
  • Determination of important generic material properties ⇒ physical analysis
  • several visualization possibilities (2D, 3D, animation, etc.)
  • many modules are included like ImpactAnalyzer, O&PfC®, SSA®, CritLoad, OptiWear and Material DataBase

It is an easy to use expert software for physicists, material scientists, and engineers !

Information Material

Connection to Measurement Equipment

The following measurement equipment manufacturers already provide a direct export interface to our software, which convert measurement data directly into our format:

  • Helmut Fischer GmbH (O&PfC format only)
  • ASMEC GmbH - member of Zwick/Roell
  • MicroMaterials Ltd. (O&PfC format only)
  • Anton Paar (formerly CSM Instruments)
  • Fischer-Cripps Laboratories Pty Ltd. (O&PfC format only)

Further manufacturers are still developing and will follow soon.

Available in our Online Shop

FilmDoctor® Professional Modeling and Simulation Software (1 products)
FilmDoctor®
  • 5 layers
  • normal, lateral & rotating load
  • tilting
  • 11 load methods (incl. impact)
  • all displacements, normal and shear stresses
  • all principal stresses and invariants
  • von Mises stress
  • 1 year update service (bug fixes and patches only)
add to shopping cart
20,000.00 €
 
FilmDoctor® Software for Professional Measurement Evaluation, Modeling & Simulation (2 products)
FilmDoctor®
  • 10 layers
  • normal, lateral & rotating load
  • tilting
  • 11 load methods (incl. impact)
  • incl. O&PfC
  • incl. SSA
  • true coating properties:
    • elastic modulus (EC)
    • hardness (HC)
    • yield strength (YC)
    • critical tensile stress (σTS)
    • critical shear stresses (τ)
  • all displacements, normal and shear stresses
  • all principal stresses and invariants
  • von Mises stress
  • strains and energies
  • Tresca and hydrostatic stress
  • 2 years update service (bug fixes and patches only)
add to shopping cart
30,000.00 €
 
FilmDoctor®
Will be customized meeting your needs (>50000€)!
  • up to 100 layers
  • normal, lateral & rotating load
  • tilting
  • 12 load methods
  • incl. CritLoad
  • incl. OptiWear
  • incl. O&PfC
  • incl. SSA
  • true coating properties:
    • elastic modulus (EC)
    • hardness (HC)
    • yield strength (YC)
    • critical tensile stress (σTS)
    • critical shear stresses (τ)
  • all displacements, normal and shear stresses
  • all principal stresses and invariants
  • von Mises stress
  • strains and energies
  • Tresca and hydrostatic stress
  • 3 years update service (bug fixes and patches only)
Send inquiry on request

System Requirements

Minimum* Optimum
operating system: Microsoft Windows XP SP3
Microsoft Windows Vista
Microsoft Windows 8
Microsoft Windows 7
word size: 32 or 64 bit 32 or 64 bit
CPU: 2 cores
1 GHz
≥ 4 cores × 2 threads
≥ 2 GHz
RAM: 512 MB ≥ 4 GB
free HDD space: 24 MB (in system partition)
500 MB (for project files)
24 MB (in system partition)
≥ 3 GB (for project files)
screen: 1024 x 768 pixel
16 bit color depth
1920 x 1080 pixel
32 bit color depth
anti-virus software: Read information!
access rights for installation: administrator rights
access rights for use: user rights administrator rights
* If your computer meets only the minimum system requirements, the operation comfort (usability) and operating speed might be restricted.

Please ask us for more information and prices!

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